{"id":21968,"date":"2019-05-29T11:45:09","date_gmt":"2019-05-29T09:45:09","guid":{"rendered":"https:\/\/www.multidata.it\/sostituzione-e-ammodernamento-sistemi\/"},"modified":"2026-08-06T17:07:57","modified_gmt":"2026-08-06T15:07:57","slug":"systems-replacing-and-upgrading","status":"publish","type":"page","link":"https:\/\/www.multidata.it\/en\/systems-replacing-and-upgrading\/","title":{"rendered":"Systems replacing and upgrading"},"content":{"rendered":"<div class=\"wpb-content-wrapper\" id=\"wpb-content-root\"><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><style id=\"md-heading-uniform\">.vc_row h1,.vc_row h1 span,.vc_row h1 strong,.vc_row h2,.vc_row h2 span,.vc_row h2 strong,.vc_row h3:not(.text-extra-dark-gray),.vc_row h3:not(.text-extra-dark-gray) span,.vc_row h3:not(.text-extra-dark-gray) strong{color:#1c74b4 !important;}<\/style>\n<\/div><\/div><\/div><\/div><\/section><section data-vc-full-width=\"true\" data-vc-full-width-init=\"false\" class=\"vc_row wpb_row vc_row-fluid big-section vc_custom_1504948569698 wow fadeIn vc_row-has-fill pofo-stretch-content pofo-stretch-row-container vc_row-o-equal-height vc_row-o-content-bottom vc_row-flex\"><div class=\"wpb_column vc_column_container vc_col-md-2 col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"sm-display-none separator-line-horrizontal-full bg-extra-light-gray center-col pofo-separator\" style=\"background-color:#1c74b4;\"><\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-md-offset-2 vc_col-md-8 col-xs-mobile-fullwidth\"><div class=\"vc_column-inner vc_custom_1507701469315\" style=\"min-height: 400px;\"><div class=\"wpb_wrapper\">[vc_single_image image=&#8221;21913&#8243; img_size=&#8221;full&#8221; css_animation=&#8221;fadeInDown&#8221; css=&#8221;.vc_custom_1549463180729{margin-bottom: 30px !important;}&#8221; el_class=&#8221;margin-five-bottom&#8221;]<h3 class=\"text-extra-dark-gray margin-20px-bottom font-weight-600 display-inline-block alt-font heading-style2  vc_custom_1549463193794 pofo-button-responsive-6add1d4cb8620  heading-1\"  style=\"font-weight: 500; color: #ffffff;\">Systems replacing and upgrading<\/h3><\/div><\/div><\/div><\/section><div class=\"vc_row-full-width vc_clearfix\"><\/div><section data-vc-full-width=\"true\" data-vc-full-width-init=\"false\" data-parallax-background-ratio=\"0.5\" class=\"vc_row wpb_row vc_row-fluid  vc_custom_1552986516469 wow fadeIn vc_row-has-fill pofo-stretch-content pofo-stretch-row-container parallax pofo-row-responsive-6add1d4cb8690\" style=\"min-height: 500px;\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><\/div><\/div><\/div><\/section><div class=\"vc_row-full-width vc_clearfix\"><\/div><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-12  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><h1><span style=\"color: #000000;\"><strong>Revamping and Retrofitting of Dosing and Mixing Plants for Rubber and Plastic<\/strong><\/span><\/h1>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid big-section vc_custom_1549452933187\"><div class=\"wpb_column vc_column_container vc_col-sm-12 vc_col-lg-2 vc_col-md-3 vc_col-xs-12 wow fadeInLeft\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"sm-display-none separator-line-horrizontal-full bg-extra-light-gray center-col pofo-separator  vc_custom_1549453532654\" style=\"background-color:#1c74b4;\"><\/div><div class=\"text-medium-gray text-small margin-5px-bottom alt-font text-uppercase heading-style4  heading-2\"  style=\"letter-spacing: 1px; font-weight: 600;\">Systems replacing and upgrading<\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-lg-8 vc_col-md-offset-2 vc_col-md-7 col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><p><span style=\"color: #000000;\">Do you have a dosing plant, a mixing room or a compound line that still works well mechanically, but whose automation is now obsolete? Or worse, you don&#8217;t even have a PLC? You don&#8217;t need to buy a new plant. With industrial revamping and retrofitting, Multi Data brings you the productivity of a new machine at a fraction of the cost, extending your plant&#8217;s production life by another 15-20 years.<\/span><\/p>\n<p><span style=\"color: #000000;\">We have specialised in the automation of dosing and mixing plants for the rubber and plastic sector since 1994. In thirty years we have carried out hundreds of revamping and retrofitting projects on internal mixers, rubber mixing rooms, PVC compound lines and chemical dosing plants of every brand and generation.<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><p style=\"text-align: center; margin: 5px 0 35px;\"><a style=\"display:inline-block;background:#1c74b4;color:#ffffff;padding:15px 40px;border-radius:4px;text-decoration:none;font-weight:600;text-transform:uppercase;letter-spacing:.5px;font-size:15px;\" href=\"https:\/\/www.multidata.it\/en\/contacts\/\">Request a free plant survey<\/a><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h2><span style=\"color: #1c74b4;\"><strong>Revamping or Retrofitting? Which solution is right for you<\/strong><\/span><\/h2>\n<\/div>[vc_separator css=&#8221;.vc_custom_1552396948854{padding-top: 20px !important;padding-bottom: 20px !important;}&#8221;]<div class=\"last-paragraph-no-margin\"><p><span style=\"color: #000000;\">The two terms are often used interchangeably, but they refer to interventions with different objectives:<\/span><\/p>\n<table width=\"624\">\n<tbody>\n<tr>\n<td width=\"80\"><\/td>\n<td width=\"272\"><span style=\"color: #000000;\"><strong>REVAMPING<\/strong><\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\"><strong>RETROFITTING<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"80\"><span style=\"color: #000000;\">What it is<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Complete update of obsolete electrical components, hardware and control panels<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Adding new technologies (PLC, sensors, software) to a working but unconnected plant<\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"80\"><span style=\"color: #000000;\">When to use<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Structurally sound plant with dated or absent automation<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Plant in production but without data, Industry 4.0 or traceability<\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"80\"><span style=\"color: #000000;\">Result<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Performance comparable to a new machine. Savings: 60-80% vs new purchase<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Connectivity, MES\/ERP integration, batch traceability. ROI in 12-24 months<\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"80\"><span style=\"color: #000000;\">Example<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">30-year-old mixer with new electrical panel, Siemens PLC and DosareX software<\/span><\/td>\n<td width=\"272\"><span style=\"color: #000000;\">Existing PVC compound line connected to MultiStore for traceability and recipe management<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><span style=\"color: #000000;\">In many cases Multi Data carries out both interventions in an integrated way: the physical components are updated and a modern software platform is added, transforming a dated plant into a digital production station compliant with Industry 4.0.<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h3 style=\"text-align:center;\">Before and after: revamping examples on dosing plants<\/h3>\n<p style=\"text-align:center;margin-bottom:22px;\">Obsolete electrical panels replaced and rewired, with new control and DosareX software.<\/p>\n<div style=\"max-width:820px;margin:0 auto;\">\n<div style=\"display:flex;flex-wrap:wrap;gap:16px;margin-bottom:22px;\">\n<div style=\"flex:1;min-width:200px;\">\n<div style=\"background:#6f6f6f;color:#fff;text-align:center;padding:7px 0;font-weight:600;letter-spacing:1px;font-size:13px;border-radius:5px 5px 0 0;\">BEFORE<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/Karey-prima-scaled.jpg\" alt=\"Dosing plant before revamping\" style=\"width:100%;height:auto;display:block;border-radius:0 0 5px 5px;box-shadow:0 3px 12px rgba(0,0,0,.15);\"><\/div>\n<div style=\"flex:1;min-width:200px;\">\n<div style=\"background:#1c74b4;color:#fff;text-align:center;padding:7px 0;font-weight:600;letter-spacing:1px;font-size:13px;border-radius:5px 5px 0 0;\">AFTER<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/Karey-dopo-scaled.jpg\" alt=\"Dosing plant after revamping by Multi Data\" style=\"width:100%;height:auto;display:block;border-radius:0 0 5px 5px;box-shadow:0 3px 12px rgba(0,0,0,.15);\"><\/div>\n<\/div>\n<div style=\"display:flex;flex-wrap:wrap;gap:16px;margin-bottom:22px;\">\n<div style=\"flex:1;min-width:200px;\">\n<div style=\"background:#6f6f6f;color:#fff;text-align:center;padding:7px 0;font-weight:600;letter-spacing:1px;font-size:13px;border-radius:5px 5px 0 0;\">BEFORE<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/Klein-prima-scaled.jpg\" alt=\"Dosing plant before revamping\" style=\"width:100%;height:auto;display:block;border-radius:0 0 5px 5px;box-shadow:0 3px 12px rgba(0,0,0,.15);\"><\/div>\n<div style=\"flex:1;min-width:200px;\">\n<div style=\"background:#1c74b4;color:#fff;text-align:center;padding:7px 0;font-weight:600;letter-spacing:1px;font-size:13px;border-radius:5px 5px 0 0;\">AFTER<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/Klein-dopo.jpeg\" alt=\"Dosing plant after revamping by Multi Data\" style=\"width:100%;height:auto;display:block;border-radius:0 0 5px 5px;box-shadow:0 3px 12px rgba(0,0,0,.15);\"><\/div>\n<\/div>\n<\/div>\n<\/div><div class=\"last-paragraph-no-margin\"><h2><span style=\"color: #1c74b4;\"><strong>What Multi Data actually does<\/strong><\/span><\/h2>\n<\/div><div class=\"last-paragraph-no-margin\"><p><span style=\"color: #000000;\">Every intervention is preceded by an analysis of the existing plant. We don&#8217;t sell standard solutions: every revamping is designed around the customer&#8217;s real operational needs. Here are the most frequent areas of intervention:<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h3><span style=\"color: #1c74b4;\"><strong>Rubber mixing room revamping<\/strong><\/span><\/h3>\n<\/div><div class=\"last-paragraph-no-margin\"><ul>\n<li><span style=\"color: #000000;\">Replacement or update of the control panel of the internal mixer, of any brand, even very old<\/span><\/li>\n<li><span style=\"color: #000000;\">Installation of a new PLC (Siemens, Rockwell) with a dedicated PC interface<\/span><\/li>\n<li><span style=\"color: #000000;\">Integration of scales and weighing systems for chemical dosing (carbon black, silica, accelerators, colorants)<\/span><\/li>\n<li><span style=\"color: #000000;\">DosareX software for complete management of recipes, batches, traceability and mixer supervision<\/span><\/li>\n<li><span style=\"color: #000000;\">Energy and temperature monitoring of the mixer cycle: consumption optimisation<\/span><\/li>\n<li><span style=\"color: #000000;\">Management of calender, batch off and downstream machines<\/span><\/li>\n<\/ul>\n<\/div><div class=\"last-paragraph-no-margin\"><h3><span style=\"color: #1c74b4;\"><strong>Plastic compound plant revamping<\/strong><\/span><\/h3>\n<\/div><div class=\"last-paragraph-no-margin\"><ul>\n<li><span style=\"color: #000000;\">Automation update of PVC lines: pneumatic conveying, additive dosing, turbo-mixers<\/span><\/li>\n<li><span style=\"color: #000000;\">Retrofitting of gravimetric dosers and feeders upstream of extruders<\/span><\/li>\n<li><span style=\"color: #000000;\">MultiStore integration for recipe control, traceability and ERP\/MES interface<\/span><\/li>\n<li><span style=\"color: #000000;\">Alarm management, real consumption and production history<\/span><\/li>\n<\/ul>\n<\/div><div class=\"last-paragraph-no-margin\"><h3><span style=\"color: #1c74b4;\"><strong>Replacement of obsolete electrical panels<\/strong><\/span><\/h3>\n<\/div><div class=\"last-paragraph-no-margin\"><ul>\n<li><span style=\"color: #000000;\">Design and construction of new electrical panels to replace systems with out-of-production components<\/span><\/li>\n<li><span style=\"color: #000000;\">Replacement of the PLC only, when the panel is in good condition<\/span><\/li>\n<li><span style=\"color: #000000;\">Update of safety systems (category 3, EN ISO 13849) to current standards<\/span><\/li>\n<li><span style=\"color: #000000;\">On-site intervention with minimal downtime: in many cases the panel changeover takes just a few days<\/span><\/li>\n<\/ul>\n<\/div><div class=\"last-paragraph-no-margin\"><h2><span style=\"color: #1c74b4;\"><strong>Why it pays off: the cost comparison<\/strong><\/span><\/h2>\n<\/div><div class=\"last-paragraph-no-margin\"><p><span style=\"color: #000000;\">The question we are asked most often is: is it not better to buy a new machine? The answer depends on the case, but the numbers almost always favour revamping for plants with a still-solid mechanical structure.<\/span><\/p>\n<table width=\"624\">\n<tbody>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\"><strong>Parameter<\/strong><\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>New machine<\/strong><\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>Multi Data Revamping<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\">Indicative cost<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\">100% (baseline)<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>20-40% of a new one<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\">Delivery time<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\">6-18 months<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>12-16 weeks<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\">Production downtime<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\">Weeks for installation and commissioning<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>5-15 days<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\">Added production life<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\">20-30 years<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>15-20 years<\/strong><\/span><\/td>\n<\/tr>\n<tr>\n<td width=\"147\"><span style=\"color: #000000;\">Industry 4.0<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\">Yes (standard)<\/span><\/td>\n<td width=\"239\"><span style=\"color: #000000;\"><strong>Yes, with data exchange module<\/strong><\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div><div class=\"last-paragraph-no-margin\"><p style=\"text-align: center; margin: 5px 0 35px;\"><a style=\"display:inline-block;background:#1c74b4;color:#ffffff;padding:15px 40px;border-radius:4px;text-decoration:none;font-weight:600;text-transform:uppercase;letter-spacing:.5px;font-size:15px;\" href=\"https:\/\/www.multidata.it\/en\/contacts\/\">See how much you can save<\/a><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h2><span style=\"color: #1c74b4;\"><strong>DosareX and MultiStore: dedicated software that transforms your plant<\/strong><\/span><\/h2>\n<\/div><div class=\"last-paragraph-no-margin\"><p><span style=\"color: #000000;\">Every revamping or retrofitting project carried out by Multi Data can include the installation of DosareX or MultiStore, our proprietary software systems developed over 30 years of field work with rubber and plastic manufacturers. DosareX and MultiStore are modular systems that grow with your needs:<\/span><\/p>\n<ul>\n<li><span style=\"color: #000000;\">Recipe and production order management with an intuitive touch-screen operator interface<\/span><\/li>\n<li><span style=\"color: #000000;\">Real-time supervision of mixers, extruders, scales, calender and batch off<\/span><\/li>\n<li><span style=\"color: #000000;\">Complete traceability: every mix, every batch, every ingredient is recorded and searchable<\/span><\/li>\n<li><span style=\"color: #000000;\">Alarm management and reset without unnecessary production stops<\/span><\/li>\n<li><span style=\"color: #000000;\">Energy consumption monitoring and mixer cycle temperature curves<\/span><\/li>\n<li><span style=\"color: #000000;\">Integration with company ERP\/MES via OPC-UA, Modbus, SQL database, web service<\/span><\/li>\n<li><span style=\"color: #000000;\">Remotely upgradable: new functions without changing the hardware<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\">DosareX and MultiStore are installed in dozens of plants worldwide, in companies that produce compounds for pipes, cables, technical articles, tyres and PVC products. They are not a generic software adapted for the purpose: they were created and developed for specific tasks in plastic and rubber mixing rooms.<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h2>How our revamping process works<\/h2>\n<p><span style=\"color: #000000;\">A revamping project with Multi Data is structured in five phases. We never start with a blind quote: first we understand the plant, then we tell you exactly what can be done and how much it costs.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>1. Analysis and site survey<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">We visit the plant or collect the technical documentation to assess the state of the automation, identify obsolete components and understand the real production needs. No cost for the initial assessment.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>2. Technical design<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">We define the project: list of components to replace, architecture of the new control system, electrical diagram, DosareX software specifications. Everything documented and shared before starting.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>3. Construction and workshop testing<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">The new electrical panel is built and tested in our workshop in Castelnuovo Rangone (MO). The DosareX or MultiStore software is configured and simulated together with the customer (FAT) before installation on site.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>4. Installation and commissioning<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">Installation is planned to minimise downtime, often scheduling it around long weekends and local or national holidays, or when the factory is not producing. Our team is present until final testing and operator training.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>5. After-sales support<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">We provide real-time remote assistance, maintenance contracts and software updates. Our help desk is managed directly by our specialised technicians.<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><h2>Frequently asked questions about revamping<\/h2>\n<p><span style=\"color: #000000;\"><strong>How much does revamping a rubber or PVC dosing plant cost?<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">The cost depends on the plant and the extent of the intervention, but typically ranges between 20% and 40% of the cost of an equivalent new plant. For a medium-sized rubber mixing plant with a complete panel replacement and DosareX installation, indicative values range between EUR 60,000 and EUR 100,000. We offer a no-obligation assessment.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Can revamping be done on any brand of rubber mixer?<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">Yes. We work on plants of every brand: HF Mixing, Farrel, Pomini, Comerio, Kobelco, Guix and many others. Thanks to direct relationships with manufacturers, we can obtain technical documentation even for very old machines.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>I have an old PVC turbo mixer without documentation, can it be upgraded?<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">Absolutely yes. We know the process so deeply that we build panels and software for new turbo mixers, and this lets us modify any existing mixer.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>How long is the production downtime during revamping?<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">The actual plant downtime for the panel replacement depends on the plant complexity and how many panels need replacing, on average from 5 to 25 working days. We always plan the intervention to minimise the impact on production, and we guarantee, with a penalty clause, the day on which production will restart.<\/span><\/p>\n<p><span style=\"color: #000000;\"><strong>Does DosareX work even on very old plants without an original PLC?<\/strong><\/span><br \/>\n<span style=\"color: #000000;\">Absolutely. Many of our customers have installed DosareX on machines that had never had a PLC, obtaining immediate benefits in terms of repeatability, traceability and reduced waste.<\/span><\/p>\n<\/div><div class=\"last-paragraph-no-margin\"><p style=\"text-align: center; margin: 5px 0 35px;\"><a style=\"display:inline-block;background:#1c74b4;color:#ffffff;padding:15px 40px;border-radius:4px;text-decoration:none;font-weight:600;text-transform:uppercase;letter-spacing:.5px;font-size:15px;\" href=\"https:\/\/www.multidata.it\/en\/contacts\/\">Book your free plant assessment<\/a><\/p>\n<\/div>[vc_video link=&#8221;https:\/\/youtu.be\/vz3b6C_bPHI&#8221; el_width=&#8221;80&#8243; src=&#8221;&#8220;https:\/\/www.youtube.com\/embed\/60IfF7IjVhU&#8220;&#8221; width=&#8221;&#8220;560&#8220;&#8221; height=&#8221;&#8220;315&#8220;&#8221; frameborder=&#8221;&#8220;0&#8220;&#8221;][vc_separator css=&#8221;.vc_custom_1552396948854{padding-top: 20px !important;padding-bottom: 20px !important;}&#8221;][vc_video link=&#8221;https:\/\/youtu.be\/7w3gYpprmCU&#8221; el_width=&#8221;80&#8243; src=&#8221;&#8220;https:\/\/www.youtube.com\/embed\/60IfF7IjVhU&#8220;&#8221; width=&#8221;&#8220;560&#8220;&#8221; height=&#8221;&#8220;315&#8220;&#8221; frameborder=&#8221;&#8220;0&#8220;&#8221;]<\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"last-paragraph-no-margin\"><p><script type=\"application\/ld+json\">{\"@context\":\"https:\/\/schema.org\",\"@type\":\"FAQPage\",\"mainEntity\":[{\"@type\":\"Question\",\"name\":\"How much does revamping a dosing plant or mixer cost?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"The typical cost is between 20% and 40% of a new plant. Multi Data offers a free, no-obligation assessment.\"}},{\"@type\":\"Question\",\"name\":\"What is the difference between revamping and retrofitting?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Revamping updates physical components (panel, PLC, inverter); retrofitting adds digital features to a working plant.\"}},{\"@type\":\"Question\",\"name\":\"Can a 30-year-old mixer be brought to Industry 4.0?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Yes. Multi Data has brought mixers over 30 years old to Industry 4.0 by installing DosareX and upgrading PLCs and inverters.\"}},{\"@type\":\"Question\",\"name\":\"How long is the production downtime during revamping?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Typically 5 to 15 days. We plan the work over the weekend to minimise the impact.\"}}]}<\/script><\/p>\n<\/div><\/div><\/div><\/div><\/section><section class=\"vc_row wpb_row vc_row-fluid\"><div class=\"wpb_column vc_column_container vc_col-sm-3  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\">[vc_single_image onclick=&#8221;custom_link&#8221; image=&#8221;29716&#8243; img_size=&#8221;260&#215;190&#8243; css_animation=&#8221;fadeInLeft&#8221; link=&#8221;#&#8221;]<\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-sm-3  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"featurebox3 pofo-featurebox feature-box featurebox3-1\" ><div class=\"content\"><i class=\"link-icon margin-25px-bottom sm-margin-15px-bottom text-medium-gray icon-map-pin icon-medium\"><\/i><div class=\"text-medium alt-font text-capitalize text-extra-dark-gray margin-10px-bottom sm-margin-5px-bottom\"><a class=\"feature-title-link text-extra-dark-gray\" href=\"\/contatti\/\">DOVE SIAMO<\/a><\/div><div class=\"width-85 margin-lr-auto sm-width-100 last-paragraph-no-margin\"><p>Via Paletti, 8 &#8211; 41051<br \/>\nCastelnuovo Rangone (MO)<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-sm-3  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"featurebox3 pofo-featurebox feature-box featurebox3-2\" ><div class=\"content\"><i class=\"link-icon margin-25px-bottom sm-margin-15px-bottom text-medium-gray icon-chat icon-medium\"><\/i><div class=\"text-medium alt-font text-capitalize text-extra-dark-gray margin-10px-bottom sm-margin-5px-bottom\"><a class=\"feature-title-link text-extra-dark-gray\" href=\"\/contatti\/\">PARLA CON LO STAFF<\/a><\/div><div class=\"width-85 margin-lr-auto sm-width-100 last-paragraph-no-margin\"><p>Tel:  <a href=\"tel:+39059537902\">+39 059537902<\/a><br \/>\nFax: +39 059537780<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><div class=\"wpb_column vc_column_container vc_col-sm-3  col-xs-mobile-fullwidth\"><div class=\"vc_column-inner \"><div class=\"wpb_wrapper\"><div class=\"featurebox3 pofo-featurebox feature-box featurebox3-3\" ><div class=\"content\"><i class=\"link-icon margin-25px-bottom sm-margin-15px-bottom text-medium-gray icon-envelope icon-medium\"><\/i><div class=\"text-medium alt-font text-capitalize text-extra-dark-gray margin-10px-bottom sm-margin-5px-bottom\"><a class=\"feature-title-link text-extra-dark-gray\" href=\"\/contatti\/\">CONTATTACI<\/a><\/div><div class=\"width-85 margin-lr-auto sm-width-100 last-paragraph-no-margin\"><p><a title=\"Scrivici\" href=\"mailto:multidata@multidata.it\">multidata@multidata.it<\/a><br \/>\n<a title=\"Scrivici\" href=\"mailto:tecnico@multidata.it\">tecnico@multidata.it<\/a><\/p>\n<\/div><\/div><\/div><\/div><\/div><\/div><\/section>\n<div style=\"max-width:1120px;margin:34px auto;padding:0 20px;\">\n<h2 style=\"color:#1c74b4;text-align:center;margin-bottom:8px;\">Case studies: revamping in the field<\/h2>\n<p style=\"text-align:center;color:#555;margin:0 auto 26px;max-width:720px;\">Real revamping and retrofitting projects on dosing plants and mixing rooms for rubber and PVC.<\/p>\n<div style=\"display:flex;flex-wrap:wrap;gap:22px;justify-content:center;\">\n<div style=\"flex:1 1 230px;max-width:250px;border:1px solid #e3e8ee;border-radius:8px;overflow:hidden;background:#fff;box-shadow:0 2px 10px rgba(0,0,0,.06);display:flex;flex-direction:column;\"><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-rubber-mixing-room-dergom\/\" style=\"display:block;\"><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/dergom-cpu-s71500.jpg\" alt=\"Rubber mixing room revamping \u2014 DER-GOM\" style=\"width:100%;height:150px;object-fit:cover;display:block;\" \/><\/a><\/p>\n<div style=\"padding:14px 16px;display:flex;flex-direction:column;flex:1;\"><span style=\"color:#1c74b4;text-transform:uppercase;font-size:11px;font-weight:700;letter-spacing:.5px;\">Rubber<\/span><\/p>\n<h3 style=\"font-size:16px;margin:6px 0 12px;line-height:1.3;\">Rubber mixing room revamping \u2014 DER-GOM<\/h3>\n<p><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-rubber-mixing-room-dergom\/\" style=\"margin-top:auto;color:#1c74b4;font-weight:600;text-decoration:none;font-size:14px;\">Read the case &rarr;<\/a><\/div>\n<\/div>\n<div style=\"flex:1 1 230px;max-width:250px;border:1px solid #e3e8ee;border-radius:8px;overflow:hidden;background:#fff;box-shadow:0 2px 10px rgba(0,0,0,.06);display:flex;flex-direction:column;\"><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-rubber-compound-plant-solgomma\/\" style=\"display:block;\"><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/solgomma-postazione-multidata.jpg\" alt=\"Rubber compound plant revamping \u2014 Solgomma\" style=\"width:100%;height:150px;object-fit:cover;display:block;\" \/><\/a><\/p>\n<div style=\"padding:14px 16px;display:flex;flex-direction:column;flex:1;\"><span style=\"color:#1c74b4;text-transform:uppercase;font-size:11px;font-weight:700;letter-spacing:.5px;\">Rubber<\/span><\/p>\n<h3 style=\"font-size:16px;margin:6px 0 12px;line-height:1.3;\">Rubber compound plant revamping \u2014 Solgomma<\/h3>\n<p><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-rubber-compound-plant-solgomma\/\" style=\"margin-top:auto;color:#1c74b4;font-weight:600;text-decoration:none;font-size:14px;\">Read the case &rarr;<\/a><\/div>\n<\/div>\n<div style=\"flex:1 1 230px;max-width:250px;border:1px solid #e3e8ee;border-radius:8px;overflow:hidden;background:#fff;box-shadow:0 2px 10px rgba(0,0,0,.06);display:flex;flex-direction:column;\"><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-pvc-plant-cygsa\/\" style=\"display:block;\"><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/cygsa-multistore-turbomescolatore.jpg\" alt=\"PVC plant revamping \u2014 CYGSA\" style=\"width:100%;height:150px;object-fit:cover;display:block;\" \/><\/a><\/p>\n<div style=\"padding:14px 16px;display:flex;flex-direction:column;flex:1;\"><span style=\"color:#1c74b4;text-transform:uppercase;font-size:11px;font-weight:700;letter-spacing:.5px;\">PVC<\/span><\/p>\n<h3 style=\"font-size:16px;margin:6px 0 12px;line-height:1.3;\">PVC plant revamping \u2014 CYGSA<\/h3>\n<p><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-pvc-plant-cygsa\/\" style=\"margin-top:auto;color:#1c74b4;font-weight:600;text-decoration:none;font-size:14px;\">Read the case &rarr;<\/a><\/div>\n<\/div>\n<div style=\"flex:1 1 230px;max-width:250px;border:1px solid #e3e8ee;border-radius:8px;overflow:hidden;background:#fff;box-shadow:0 2px 10px rgba(0,0,0,.06);display:flex;flex-direction:column;\"><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-pvc-plant-ilpea\/\" style=\"display:block;\"><img decoding=\"async\" src=\"https:\/\/www.multidata.it\/wp-content\/uploads\/2026\/08\/ilpea-quadro-multidata.jpg\" alt=\"PVC plant revamping \u2014 Ilpea\" style=\"width:100%;height:150px;object-fit:cover;display:block;\" \/><\/a><\/p>\n<div style=\"padding:14px 16px;display:flex;flex-direction:column;flex:1;\"><span style=\"color:#1c74b4;text-transform:uppercase;font-size:11px;font-weight:700;letter-spacing:.5px;\">PVC<\/span><\/p>\n<h3 style=\"font-size:16px;margin:6px 0 12px;line-height:1.3;\">PVC plant revamping \u2014 Ilpea<\/h3>\n<p><a href=\"https:\/\/www.multidata.it\/en\/references\/revamping-pvc-plant-ilpea\/\" style=\"margin-top:auto;color:#1c74b4;font-weight:600;text-decoration:none;font-size:14px;\">Read the case &rarr;<\/a><\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Case studies: revamping in the field Real revamping and retrofitting projects on dosing plants and mixing rooms for rubber and PVC. Rubber Rubber mixing room revamping \u2014 DER-GOM Read the case &rarr; Rubber Rubber compound plant revamping \u2014 Solgomma Read the case &rarr; PVC PVC plant revamping \u2014 CYGSA Read the case &rarr; PVC PVC plant revamping \u2014 Ilpea Read the case &rarr;<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"rs_blank_template":"","rs_page_bg_color":"","slide_template_v7":"","footnotes":""},"class_list":["post-21968","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Replacing &amp; upgrading obsolete automation | Multi Data<\/title>\n<meta name=\"description\" content=\"Revamping and retrofitting of dosing plants and mixing rooms for rubber and plastic. 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